Engines

Gearhead’s Reman Process

Ever wondered how a tired, worn-out engine gets transformed into a powerhouse ready to roar back to life? At Gearhead Engines, our meticulous remanufacturing process breathes new life into engines, ensuring they perform at or above original specifications. Let’s take a fun and engaging journey through this intricate process!

 

  1. Identification: The Engine’s DNA Test

Every engine has its unique specifications, much like a fingerprint. Our experienced staff uses a comprehensive cataloging system to identify the exact engine configuration, ensuring you get the perfect match for your vehicle. 

 

  1. Dismantling: Breaking It Down

Our technicians carefully disassemble the engine, tagging and cataloging each component. This method ensures tight quality control and consistency, as all parts are kept together to be rebuilt into the same finished assembly. 

 

  1. Removing ‘Wear’ Parts: Out with the Old

Components that naturally wear over time, like pistons, rings, gaskets, and bearings, are always replaced with new ones. This step is crucial to restore the engine’s performance and longevity. 

 

  1. Initial Testing: Checking Vital Signs

Skilled machinists thoroughly test reclaimed components to ensure they can be restored to new OEM specifications or better. Testing includes wet magnaflux (magnetic inspection for tiny cracks), pressure testing, dimensional measuring, and preliminary surface inspections. 

 

  1. Machining: Precision Crafting

Using the latest technology and cutting-edge machinery, our teams consider every available update and improvement to the original design. This meticulous machining ensures all parts fit together with exacting precision, crucial for optimal engine efficiency and longevity. 

 

  1. Cleaning: A Fresh Start

After machining, all parts undergo a thorough cleansing wash to remove any debris or contaminants, preparing them for assembly. 

 

  1. Assembly: Piecing the Puzzle

Each remanufactured engine is assembled according to our quality assurance system’s documented, detailed instructions. Technicians use a large percentage of brand-new OE-grade parts during assembly to ensure the highest quality. 

 

  1. Final Testing: The Moment of Truth

Complete engine assemblies are fully tested using simulated and/or live-run test stands. All critical engine parameters are checked, including timing, valve train setup, compression, oil pressure, oil flow, and more, ensuring the engine meets or exceeds OEM standards. 

 

  1. Shipping: Ready for Action

Most of our engines are shipped in durable, returnable, high-impact plastic containers. These containers eliminate shipping damage and make core returns a breeze, providing a safe, easy way to return cores without spilling any residual liquids. 

 

By following this comprehensive remanufacturing process, Gearhead Engines ensures that each engine is restored to its peak performance, ready to power your vehicle reliably for miles to come.

When to Replace Your Engine: Signs It’s Time and Why Gearhead Engines is Your Best Choice

Engines are the heart of your vehicle or equipment, but even the most well-maintained engines can wear out over time. Whether you’re dealing with persistent performance issues or catastrophic engine failure, recognizing when it’s time to replace your engine is crucial. But don’t worry—Gearhead Engines has you covered with high-quality remanufactured engines that deliver performance, reliability, and value.

How to Know It’s Time for a Remanufactured Engine

If your engine is on its last leg, it’ll let you know. Here are the key signs that it might be time to replace it:

  • Frequent and Costly Repairs
  • Persistent Overheating
  • Excessive Oil or Coolant Consumption
  • Knocking or Tapping Sounds
  • Low Compression
  • Visible Damage
  • High Mileage

Why Choose Gearhead Engines for Your Replacement?

At Gearhead Engines, we believe replacing your engine shouldn’t feel like a hassle. Our remanufactured engines are the perfect solution for anyone looking to breathe new life into their vehicle. Here’s why customers trust us:

  • OEM or Better Quality
    Our remanufactured engines are built to meet or exceed original equipment manufacturer (OEM) specifications, ensuring reliable performance and longevity.
  • Rigorous Testing and Inspection
    Every Gearhead engine goes through a meticulous remanufacturing process, including cleaning, machining, and testing. We leave no stone unturned to deliver a product you can trust.
  • Cost-Effective Solution
    Buying a remanufactured engine is significantly more affordable than purchasing a brand-new one, without compromising on quality or performance.
  • Eco-Friendly Approach
    By choosing a remanufactured engine, you’re not only saving money but also helping reduce waste and conserve resources.
  • Comprehensive Warranty
    Our engines come with industry-leading warranties, giving you peace of mind and confidence in your investment.
  • Expert Support
    With decades of experience in the remanufacturing industry, the Gearhead Engines team is here to answer your questions and help you find the perfect replacement engine.

The Gearhead Engines Difference

When it’s time to replace your engine, don’t settle for less. Gearhead Engines offers a wide selection of remanufactured engines for vehicles of all makes and models. We combine quality, affordability, and sustainability to deliver an engine replacement solution that fits your needs.

Ready to make the switch? Contact Gearhead Engines today to explore our products and get back on the road with confidence.

Timing Chains: The Key to Engine Precision

Timing ChainTiming Chains: The Key to Engine Precision

Engine timing chains are fundamental to the operation of internal combustion engines. They synchronize the movement of the crankshaft and camshaft, ensuring that the engine’s valves open and close at just the right time during the intake and exhaust cycles. This precise timing is crucial for efficient combustion and optimal engine performance.

 

Why Timing Chain Maintenance is Crucial

Timing chains are built for durability, but they aren’t immune to wear and tear. A stretched or failing timing chain can throw off engine timing, leading to performance issues, reduced fuel efficiency, or even engine failure in severe cases. Addressing issues early can save you from expensive repairs down the road.

Watch for these signs of a timing chain problem:

  • Unusual noises, like rattling or ticking, especially during cold starts.
  • Poor performance or frequent engine misfires.
  • Warning lights indicating timing issues.

How to Keep Your Timing Chain in Check

  • Listen carefully for new or unusual sounds from the engine.
  • Monitor performance for signs like sluggish acceleration or trouble starting.
  • Schedule inspections if you notice symptoms, as a professional mechanic can assess and resolve timing issues before they worsen.

A properly functioning timing chain ensures your engine runs smoothly and efficiently. Regular maintenance not only preserves performance but also prevents serious damage, helping you avoid unnecessary headaches.

                

Contact a Gearhead sales representative for all your powertrain product needs.
Call Today 800-508-5999 or Request a Quote here.

Combustion Engines Changed The World 

Combustion engines have been a driving force in shaping the modern world. From revolutionizing transportation to transforming industries, these engines have played a pivotal role in human progress. Here are ten impactful ways combustion engines changed the world throughout history.

  1. The Birth of the Automobile

The invention of the internal combustion engine made the modern car possible. Early vehicles like those powered by gasoline engines in the late 19th century transformed personal mobility, allowing people to travel farther and faster than ever before.

  1. Mass Transportation Becomes Accessible

Combustion engines powered buses, taxis, and other forms of public transportation, making cities more accessible. They enabled the rapid expansion of urban areas and the development of suburbs by bridging long distances quickly and efficiently.

  1. Agricultural Revolution

Combustion engines replaced horses and manual labor on farms, powering tractors and other machinery. This revolutionized agriculture, drastically increasing productivity and making it possible to feed larger populations with less effort.

  1. The Rise of Commercial Trucking

Combustion engines made large-scale trucking possible, transforming the way goods are transported. Trucks powered by these engines created a more efficient supply chain, enabling businesses to move products across long distances quickly and economically.

  1. Industrial Advancements

Combustion engines powered industrial equipment, such as pumps, compressors, and generators, leading to significant advancements in manufacturing and construction. These engines increased efficiency and reduced reliance on manual labor.

  1. The Aviation Industry Takes Off

Early aircraft engines were powered by internal combustion. These engines allowed heavier-than-air flight to become a reality, leading to the creation of the aviation industry and the global connectivity we rely on today.

  1. Emergency Services Become Reliable

Combustion engines made ambulances, fire trucks, and police vehicles more effective and reliable. Faster response times saved countless lives and improved public safety.

  1. The Development of Recreational Vehicles and Power Equipment

Combustion engines led to the creation of motorcycles, ATVs, and boats, revolutionizing recreational activities. They also powered tools like lawnmowers and chainsaws, making yard work and forestry more manageable.

  1. Advancements in Maritime Shipping

Ships powered by internal combustion engines replaced steamships, leading to more efficient and reliable global trade. This innovation lowered shipping costs and expanded international commerce.

  1. Electricity in Remote Areas

Combustion engines in portable generators brought electricity to remote and rural areas. They powered construction sites, homes, and even entire communities where grid electricity was unavailable, improving living standards worldwide.

The Legacy of Combustion Engines

Combustion engines have been at the heart of technological and industrial advancements for over a century. Their versatility, power, and reliability have made them indispensable in shaping the modern world.

At Gearhead Engines, we’re proud to continue this legacy by providing high-quality remanufactured engines, ensuring that these remarkable machines can keep powering progress for years to come.

Contact a Gearhead sales representative for all your powertrain product needs.
Call Today 800-508-5999 or Request a Quote here.

Don’t Blow A Gasket

An engine gasket plays a crucial role in the functionality of an engine by forming a tight seal between two engine components, effectively preventing any leakage of fluids and gases. Constructed from robust materials, these gaskets are designed to withstand the demanding conditions within an engine, ensuring that pressure and temperature levels are maintained at optimal levels. This sealing capability is essential for the overall performance of the engine, as it helps to prevent any loss of efficiency that could arise from leaks.

The importance of a reliable engine gasket cannot be overstated, as it significantly contributes to the efficiency and durability of various types of vehicles and machinery, including cars and trucks. By ensuring that the engine operates under the right conditions, a high-quality gasket helps to enhance fuel efficiency and reduce emissions, which is increasingly important in today’s environmentally conscious world. Furthermore, a well-functioning gasket can extend the lifespan of the engine, making it a critical component in both assembly and repair processes.

In summary, the engine gasket is an indispensable element in the intricate workings of an engine, serving to maintain the integrity of the system by preventing leaks and ensuring optimal performance. Its construction from durable materials allows it to endure the harsh environments typical of engine operation, thereby supporting the overall health of the engine. Whether in routine maintenance or during significant repairs, the presence of a dependable gasket is essential for achieving peak engine performance and longevity.

Have gasket questions or need to purchase a remanufactured engine or other powertrain products? We are offering 10% off now – Contact Gearhead Engines – we are here for you!

Contact a Gearhead sales representative for all your powertrain product needs.
Call Today 800-508-5999 or Request a Quote here.

Black Friday Meaning

black friday tagThe phrase “Black Friday” has its roots in Philadelphia back in the 1950s and 1960s. It was during this time that local police officers started using the term to capture the wild scene that unfolded the day after Thanksgiving. With hordes of tourists flooding the streets, the city was often thrown into a frenzy, leading to a bit of chaos that the officers had to manage.

As the day after Thanksgiving became synonymous with shopping sprees and massive sales, the term stuck around. The police were essentially describing the hectic atmosphere that came with the influx of visitors, who were eager to snag deals and kick off the holiday shopping season. It was a time when the streets were bustling, and the excitement was palpable, but it also meant that law enforcement had their hands full.

Over the years, “Black Friday” has evolved from its original connotation of chaos and disorder into a major retail event that many look forward to each year. Now, it’s all about the shopping frenzy, with stores offering incredible discounts and shoppers lining up early to get the best deals. The term has transformed into a celebration of consumerism, but its origins remind us of the wild scenes that once defined this day.

Need to purchase a remanufactured engine or other powertrain products? We are offering 10% off now – Contact Gearhead Engines – we are here for you!

Holiday Engine Wear & Tear

Thanksgiving is a time when many folks hit the road, often traveling long distances to be with family and friends. However, this can lead to increased wear and tear on your engine due to several factors. For starters, the cold weather can thicken the engine oil, making it less effective at lubricating the engine parts. This can result in higher friction and, ultimately, more wear.

Additionally, if you’re packing the car full of passengers and luggage, the extra weight puts additional strain on the engine. Combine that with the stop-and-go traffic typical during the holiday rush, and you’ve got a recipe for potential engine issues if you’re not careful. One of the biggest culprits of engine wear during Thanksgiving travel is neglecting pre-trip vehicle checks. It’s easy to overlook checking essential fluids like engine oil, coolant, and windshield washer fluid, as well as inspecting tires and belts before embarking on a long journey.

Skipping these checks can lead to problems down the road, quite literally. If your engine isn’t properly maintained, components like belts and hoses can suffer, leading to costly repairs and a less enjoyable trip. To keep your engine in good shape during your Thanksgiving travels, it’s wise to conduct a thorough pre-trip inspection. Make sure to check all fluids, tire pressure, and the condition of your lights and wipers. In colder weather, give your engine a moment to warm up before hitting the gas, allowing the oil to circulate properly.

Additionally, try to drive smoothly by avoiding rapid acceleration and hard braking, which can put unnecessary stress on the engine. Staying on top of regular maintenance, like oil changes and tune-ups, before the holiday season can also go a long way in ensuring a smooth ride. If you’re heading into mountainous areas, be mindful of the extra strain on your engine and adjust your driving habits accordingly.

Have questions about engines and/or need to purchase remanufactured engine or other powertrain products? Contact Gearhead Engines – we are here for you!

Happy Thanksgiving – safe travels!

Do You Have Spark?

There are numerous factors that can contribute to engine failure, but the primary culprits usually revolve around three key elements: fuel delivery, compression levels, and ignition. Each of these components plays a crucial role in ensuring that the engine runs smoothly and efficiently.

Fuel delivery is essential for the engine to function properly. If the fuel system is clogged or malfunctioning, it can prevent the right amount of fuel from reaching the engine, leading to poor performance or even failure to start. Similarly, compression is vital; if the engine’s cylinders are not compressing air and fuel effectively, it can result in a lack of power and efficiency. This can be caused by worn piston rings, damaged valves, or other mechanical issues.

Finally, the ignition system is what actually creates the spark needed to ignite the fuel-air mixture in the engine. If there are problems with the spark plugs, ignition coils, or wiring, the engine may struggle to start or run smoothly. Addressing these three areas—fuel, compression, and ignition—can help diagnose and resolve the lack of spark, ensuring that the engine operates at its best.

Have questions about engines and/or need to purchase remanufactured engine or other powertrain products? Contact Gearhead Engines – we are here for you!

Where Do The Words Engine & Transmission Come From?

The term “engine” has its roots in the Latin word “ingenium,” which translates to “talent.” This connection highlights the idea that engines, much like talents, are designed to create and produce, showcasing the ingenuity behind their development and function.

The term “transmission” has its roots in the Latin word “transmissio,” which translates to “sending over” or “passage.” This Latin term is further derived from “transmittere,” a compound of the preposition “trans,” meaning “across” or “beyond,” and the verb “mittere,” which means “to let go” or “to send.”

Understanding the etymology of “transmission” reveals its fundamental meaning related to the act of conveying something from one place to another. This concept of sending or passing something across distances is central to various fields, including communication, technology, and even biology, where it describes the transfer of signals, data, or diseases.

Have questions about engines? Contact Gearhead Engines – we are here for you!

Do You Have Engine Block?

engine blockWe’ve all encountered the term ‘writer’s block’, but have you ever heard of ‘engine block’? Let’s kick things off with a trivia question, even though the answer might be quite clear. (For more details on what an engine block entails, keep reading below.)

Where are engine parts such as the pistons and cylinders housed in your car engine?

  • Engine block
  • Sump
  • Side wells
  • Trunk

Correct Answer: Engine Block

The engine block serves as the substantial core of your vehicle’s engine, housing a variety of essential components that work together to power your car. Within this robust structure, you’ll find critical elements like the pistons, cylinders, camshaft, and crankshaft, all intricately designed to function in harmony.

This central unit is often referred to as the cylinder block, highlighting its role in the engine’s overall performance. As the heart of the engine, the engine block is crafted from durable materials to withstand the intense pressures and temperatures generated during operation. Its design is crucial for maintaining the alignment and integrity of the moving parts, ensuring that everything operates smoothly.

The arrangement of the cylinders within the block is particularly important, as it directly influences the engine’s efficiency and power output. In essence, the engine block is not just a mere component; it is a vital assembly that supports and connects various engine parts, enabling them to work together seamlessly.

Understanding its function and significance can provide valuable insights into how your vehicle operates and the importance of regular maintenance to keep this essential part in optimal condition.

Have questions about engine blocks or have powertrain product needs? Contact Gearhead Engines – we are here for you!